Condition Monitoring is the measuring of specific equipment parameters, noting signs of any significant modifications that may very well be indicative of an impending failure.
What Is Condition Monitoring?
Condition monitoring is defined as the measuring of particular equipment parameters, such as vibrations in a machine, its temperature or the condition of its oil, taking note of any significant changes that could possibly be indicative of an impending failure. Continuously monitoring the condition of equipment and taking note of any irregularities that would normally shorten an asset’s lifespan permits maintenance or different preventive actions to be scheduled to address the difficulty(s) earlier than they grow to be more critical failures.
Condition monitoring is a big element of predictive maintenance. The data collected from condition monitoring over time provides valuable information about the present and historical state of an asset. This evolution of a machine can be utilized to anticipate how the asset will carry out over time and how it may degrade, permitting for the scheduling of upkeep based on these predictions. This is known as predictive maintenance – upkeep based on what failures might occur and what upkeep must be scheduled to prevent such failures from occurring.
Condition monitoring strategies are typically used on rotating equipment (gearboxes, reciprocating machines, centrifugal machines, etc.), backup or secondary systems, and other machinery similar to compressors, pumps, electrical motors, presses and inside combustion engines.
There are two common methods used for condition monitoring:
Development monitoring: Trend monitoring is the continuous, common measurement and interpretation of data. It includes choosing a suitable and measurable indication of machine or element deterioration and studying this trend to figure out when deterioration goes over a critical limit. For example, pattern monitoring is used for routinely tracking airplane engine data to detect and diagnose irregularities in engine efficiency, hopefully stopping secondary, more expensive damage.
Condition checking: Condition checking includes taking a periodic check measurement with an appropriate indicator while a machine is running. The data from this technique is then used to measure the condition of the machine at a given time. An instance of condition checking could possibly be using an oil sight glass like a condition monitoring pod (CMP) to check the condition of a machine’s lubricant in real time.
Condition monitoring through these two strategies provides an inside look at how your machines and/or parts are currently operating and, over time, provides a historical account of machine health.
Benefits of Condition Monitoring
Unsurprisingly, condition monitoring can lend itself to many benefits, together with decreased maintenance costs, reduced downtime, extended asset life and value savings on prematurely modified resources. For instance, your condition monitoring system measures the quantity of noise produced by a component. Over time, you notice a development of machine failure soon after the noise stage on the component reaches a certain level. Because you may have a condition monitoring system in place, now you can set an alert on that element when it hits that noise level, which, in flip, lets upkeep personnel know they may want to consider replacing the component.
In case you beloved this post and you want to receive more information with regards to prescriptive maintenance software kindly go to our own webpage.